1. Segment
customers based on their service needs:
This is about getting to know how to best, most
profitably service the key types of customers of your
product and service offering.
2. Customise your logistics network:
Following on from determining which customer segments are
most important to you, you will need to customise the
logistics network to the service requirements and
profitability for each of them.
3. Drive operations from demand:
Listen to market signals and align demand planning to
ensure optimal resource allocation.
4. Differentiate product closer to the customer:
Differentiate product and services closer to the customer
to
speed conversion across the supply chain.
5. Source strategically:
Manage sources of supply
strategically to reduce the total cost of acquiring and
owning materials and services.
6. Develop a supply chain-wide technology strategy:
Support multiple levels of decision-making and give a
clear view of the flow of products, services and
information.
7. Use supply chain spanning performance measures:
Gauge
collective (that is, together with your trading partners)
success in reaching the end-user effectively and
efficiently.
Extremely important it is to know what your
customers really need and – more importantly - what they
are willing to pay for. This information allows you to
separate them into distinct categories in terms of their
demand patterns and service requirements, and then build
your supply chain strategy according to their real needs.
This principle, customer segmentation, is the first step
in creating an efficient supply chain for your
organisation. Getting to work with the seven principles of
Supply Chain Management By Barry Elliott, partner, Oliver
Wight Asia Pacific Customise your logistics network So,
the next challenge is to use this newfound information to
create an efficient and complete fulfillment process,
starting from the time of a client’s query and continuing
through to the final collection of payment for a purchase.
It seems to us that the most obvious place to concentrate
is on configuring your logistics network for the segments
that you have identified. The range of possibilities is as
varied as the types of businesses that exist, as shown by
the following examples of three very different segments:
• Sophisticated organisation with high- volume, high
frequency of order and delivery, reasonably few products,
and little in the way of value added services required;
example: the packaging purchases by bottlers of soft
drinks
• Smaller organisations, low-volume, low frequency of
order and delivery, probably a wide range of products, and
these customers may find value added services (like Vendor
Managed Inventory) appealing; example: pharmaceutical
purchases by a small clinic
• Firms who run very, very large but infrequent major
events; example: brewers who supply to clients in the
sports or entertainment industry It becomes quite obvious
that these three kinds of customers need to be serviced in
very different ways, for both their benefit and yours.
Since it is quite likely that you cannot afford to set up
whole, independent supply chains for each of them, how can
your same facilities, procedures, people, and systems deal
really effectively and efficiently with such extremes?
The options for creating effective fulfillment are often a
continuation of the working relationship you have with the
customer, where dialogue helps create a win-win situation.
Here are the key foundations that would lead your organisation to excel in the fulfillment process:
• Manufacturing: manufacturing is driven by time, efficiency, and customer needs. Small production volumes can
be produced at low cost, provided that manufacturing
options are understood and kept opened and flexible with
in-house or outsourcing. Continuous monitoring of the
marketplace allows you to select the best option that
suits your environment the most
• Inventory: implementation of a joint
manufacturer/customer policy for inventory such as Just In
Time (JIT) or Vendor Managed Inventory (VMI) is
encouraged. Inventory should be managed in real time and
known at all times
• Warehousing: the warehousing network is fully aligned to
meeting customer needs at the lowest delivered cost and
customers can select their own delivery options on each
order
• Transportation: proactive management of mixed-mode
transportation (air, ship, road) with tradeoffs in
inventory, freight costs and customer service should be
fully understood. Transportation costs are optimised
across the entire supply chain. Delivery across suppliers,
manufacturers and distributors are coordinated and
leveraged. Customer orders from different divisions are
merged efficiently. Warehouse cross-docks are used. Use of
the third party logistics providers allows full truckload
economics compared with less-than-truckload (LTL) from
individual manufacturers
• Performance monitoring: perfect order metrics are used
and monitored. Delivery/order accuracy are recorded and
used proactively by customer service personnel. Orders are
generated centrally by the manufacturer and reviewed by
the customer as part of the Vendor Managed Inventory
Flexibility and responsiveness to the specific needs of
the client of your manufacturing system, inventory
management, and logistics network are the key drivers of
the efficient fulfillment process. With these
indispensable factors, you can have “virtual” separate
supply chains for your customers in all different
segments. Drive operations from demand Looking at this
next principle, the obvious question is “what do we mean
by driving operation by demand - isn’t that what everybody
normally does? What else could be used to plan the whole
business if not needs from the customers?” While most
companies think that they are planning and driving their
business
from customer demand, it is more likely that it is
actually the demand ‘forecast’ that is being used; and
there is one thing about the demand forecast that holds
steady – it is always wrong, either by a few degrees or by
leaps and bounds. So, how well could we operate the
business or allocate our resources if we use the demand
forecast figure, the always-wrong figure, instead of using
the real demand? How would you know if you currently plan
your operation based on the forecast? Following are a few
key things that you may have experienced; these are NOT
good things:
• There is a supply chain for each business unit. Supply
chain units within the company plan and forecast
independently
• Sales forecasting is based on historical customer sales
and spreadsheet analysis. Many forecasts are developed by
the different groups in the supply chain - there is no one
common forecast that drives all supply chain functions
• Salespeople are responsible for developing the sales
forecasts but they are rewarded on their ability to exceed
the forecast
• Understanding of customer markets is predominantly based
on sales history and general macro-economic measures
• Production overstretches to respond to every order.
Emergency orders become normal practice. A ‘big-brain'
planner uses experience to plan manually. In times of
shortage, customer orders are allocated on a ‘first come,
first served’ basis with some prioritisation of key
accounts All of us know that, if we could, we should
respond immediately to customer demand and use that
information to trigger our planning process, sourcing
process, and resource allocation, back along our supply
chain.
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